Frequently Asked Questions

Selecting the right punches and dies depends on your tablet press model (which determines the tooling standard — D, B, or BB), your tablet shape and dimensions, your formulation requirements, and your production volume. Check your press manual for the compatible tooling standard, then define your tablet shape, size, and any embossing requirements. Contact EMMKAY INDUSTRIES with your press brand and model for expert guidance.

D tooling is the LARGEST standard with a 38.10mm die OD and supports tablets up to 25mm diameter. B tooling is MEDIUM with a 30.16mm die OD and supports tablets up to 18.5mm. BB tooling is the SMALLEST with a 24mm die OD, also supporting tablets up to 18.5mm. The tooling standard is determined by your tablet press — always check your press manual before ordering. See our D tooling vs B tooling comparison for a detailed breakdown.

EMMKAY INDUSTRIES manufactures tablet dies and punches in EMMKAY Special Steel for most formulations — our versatile, economical default — OHNS (Oil Hardened Non-Shrinking Steel) as a widely available alternative, HCHC/D3 (High Carbon High Chromium) for abrasive formulations containing calcium or minerals, and S7 tool steel for applications requiring high toughness. See our tooling selection guide for help choosing the right material for your formulation.

Tooling lifespan depends on formulation abrasiveness, production volume, press speed, material grade, and maintenance practices. Typical ranges: OHNS tooling lasts 3–5 million tablets, HCHC tooling lasts 5–10 million tablets. With TiN coating, lifespan extends by an additional 30–50%. Proper maintenance — cleaning, lubrication, and correct storage — can double or triple tooling life. Read our full guide on how long tablet dies last.

EMMKAY INDUSTRIES manufactures tooling for round, capsule, oval, triangle, star, moon, bottle, fish, and heart shapes. We also manufacture fully custom shapes from your drawings or CAD files, with logo embossing, break lines, and special engravings. Multi-tip configurations are available for most shapes.

Round tablet dies and punches start from ₹1,000 per set. Capsule, oval, and triangle shapes start from ₹1,500 per set. Other standard shapes (star, moon, bottle, fish) start from ₹2,000 per set. Custom tooling starts from ₹2,000 per set. Multi-tip punches start from ₹3,000 per set. Minimum order is 10 sets. Final pricing depends on shape complexity, material grade, coatings, and quantity. Contact EMMKAY INDUSTRIES for a specific quote.

Yes. With 40+ years of experience, EMMKAY INDUSTRIES provides pre-order consultation to help you select the right tooling standard, material, coating, and configuration for your specific tablet press and formulation. We also provide post-delivery support including tablet defect troubleshooting and maintenance guidance.

The minimum order quantity is 10 sets per product. One set contains 1 upper punch, 1 lower punch, and 1 die. Browse our product catalog to add items to your enquiry.

Standard orders ship within 7–10 working days from order confirmation. Custom shapes for first-time orders take 10–15 working days including design review and approval. Expedited manufacturing is available for emergency replacements. Repeat orders are typically faster as your specifications are already on file.

Yes. EMMKAY INDUSTRIES ships tablet dies and punches to manufacturers across India and internationally, including customers in Europe, North America, Southeast Asia, the Middle East, and Africa. Contact us for international shipping enquiries.