Understanding tablet dies and punches pricing helps you budget accurately and compare quotes from different manufacturers. Prices vary based on tooling standard, steel grade, tablet shape complexity, and order quantity. This guide covers current 2026 pricing based on EMMKAY INDUSTRIES' factory-direct rates from our Delhi manufacturing facility.
Current Pricing Overview (2026)
| Type | Price Range (per set) | Includes | Min Order |
|---|---|---|---|
| Standard Tooling (stock shapes) | ₹1,500 — ₹2,500 | Upper punch + lower punch + die | 10 sets |
| Custom Tooling (logos and custom shapes) | ₹2,000 — ₹3,500 | Upper punch + lower punch + die | 10 sets |
| Multi-Tip Tooling | ₹2,500 — ₹3,500 | Multi-tip upper + lower + die | 10 sets |
Standard shapes include round, capsule, and oval. Custom designs cover any custom shape, logo, text, or break line. Multi-tip configurations are available in 2-tip, 3-tip, 4-tip, and higher.
Factors That Affect Pricing
1. Tooling Standard
The tooling standard affects material usage and machining complexity. D Tooling (38.10mm die OD) uses the most material and costs slightly more. B Tooling (30.16mm die OD) is mid-range, and BB Tooling (24mm die OD) uses the least material.
2. Steel Grade
- EMMKAY Special Steel (55–60 HRC) — most affordable option
- HCHC / D3 (62–64 HRC) — standard for dies, moderate price
- OHNS (58–62 HRC) — standard for punches, moderate price
- S7 (56–58 HRC) — 15–30% premium over OHNS
Compare steel grades in detail.
3. Tablet Shape Complexity
- Simple shapes (round, capsule, oval) — standard pricing
- Moderate complexity (triangle, moon, star, heart) — 10–20% premium
- Complex custom designs (detailed logos, fine text) — 20–40% premium
4. Order Quantity
Larger orders reduce per-set cost. Orders of 51–100 sets receive volume discounts, and 100+ sets qualify for significant discounts. Annual contracts offer the best pricing for regular customers.
5. Coatings
Optional coatings (chrome plating, DLC, TiN) add to the base price but extend tooling life, making them cost-effective despite the higher upfront investment.
How to Get an Accurate Quote
To receive a precise quotation from EMMKAY within 24 hours, provide:
- Tooling standard — D, B, or BB (check your press type)
- Tablet shape and dimensions — or send a drawing or sample
- Steel grade preference — OHNS, HCHC, S7, or EMMKAY Special Steel
- Quantity — number of sets needed
- Coating requirements — chrome, DLC, TiN, or none
- Delivery location — for shipping cost calculation
For custom designs, we also provide CAD drawings for approval before manufacturing begins.
Cost-Saving Tips
- Choose the right steel grade — don't overspend on HCHC if OHNS works for your formulation, but don't save on OHNS if abrasive ingredients destroy it quickly
- Order in bulk — volume discounts can reduce per-set costs by 10–20%
- Maintain your tooling properly — proper cleaning and storage extends life by 30–50%
- Consider multi-tip for high volume — multi-tip punches cost more per set but produce 2–4x more tablets per cycle
EMMKAY INDUSTRIES offers factory-direct pricing with no middlemen — 40+ years of process optimization keeps costs competitive. Many international companies source tooling from India for this reason. Request a detailed quote.
Detailed Price Breakdown by Tooling Standard
The tooling standard is the single biggest factor in base price because it determines the amount of raw steel and machining time required. Here is a detailed breakdown for standard round tablet tooling in OHNS steel (the most common configuration):
| Component | D Tooling | B Tooling | BB Tooling |
|---|---|---|---|
| Die (per piece) | ₹400 — ₹600 | ₹350 — ₹500 | ₹300 — ₹450 |
| Upper Punch (per piece) | ₹500 — ₹800 | ₹450 — ₹700 | ₹400 — ₹650 |
| Lower Punch (per piece) | ₹500 — ₹800 | ₹450 — ₹700 | ₹400 — ₹650 |
| Complete Set (die + upper + lower) | ₹1,400 — ₹2,200 | ₹1,250 — ₹1,900 | ₹1,100 — ₹1,750 |
Prices increase for non-round shapes, custom engravings, and premium steel grades. HCHC dies typically add ₹100-200 per die over OHNS. S7 punches add ₹150-300 per punch.
India vs International Pricing Comparison
Indian-manufactured tablet tooling is significantly more affordable than European or American alternatives, while meeting the same dimensional and material standards. This price advantage is the primary reason pharmaceutical companies worldwide source tooling from India.
| Source | Price Range (per set) | Lead Time | Standards |
|---|---|---|---|
| India (EMMKAY INDUSTRIES) | ₹1,500 — ₹3,500 ($18 — $42) | 7–15 working days | TSM and EU |
| Europe (Fette, Korsch OEM) | $80 — $200 | 4–8 weeks | EU standard |
| USA (Natoli, Elizabeth) | $100 — $250 | 3–6 weeks | TSM standard |
| China | $15 — $50 | 2–4 weeks | Varies |
Indian tooling from established manufacturers like EMMKAY offers the best value — comparable quality to European tooling at 70-80% lower cost, with faster delivery times for domestic customers. The key is choosing a manufacturer with proven quality systems and material traceability. See our guide on how to choose a tablet tooling manufacturer.
Total Cost of Ownership
The purchase price of tooling is only part of the total cost. A cheaper set that wears out in 2 million tablets costs more per tablet than a premium set lasting 8 million tablets. Here is how to calculate your true tooling cost:
| Scenario | Set Price | Lifespan | Cost per 1,000 Tablets |
|---|---|---|---|
| OHNS, no coating | ₹1,500 | 3 million tablets | ₹0.50 |
| OHNS + chrome coating | ₹2,000 | 5 million tablets | ₹0.40 |
| HCHC + TiN coating | ₹2,800 | 8 million tablets | ₹0.35 |
For high-volume production (above 5 million tablets per batch), investing in HCHC steel with TiN coating delivers the lowest cost per tablet despite the higher upfront price. For low-volume or short-run products, standard OHNS is the most economical choice. Read our tooling lifespan guide for detailed data.
Frequently Asked Questions About Pricing
Why do prices vary so much between manufacturers?
Price differences come from three main factors: steel quality (certified vs uncertified), manufacturing precision (CNC vs manual), and quality inspection (measured vs visual-only). A ₹800 set from an uncertified workshop may use lower-grade steel and skip dimensional inspection — leading to weight variation, premature wear, and production downtime that costs far more than the savings.
Is there a setup fee for custom designs?
EMMKAY does not charge a separate setup fee. Custom design costs are included in the per-set price. We provide CAD drawings for approval before manufacturing begins at no additional charge. See our custom ordering guide.
Do you offer payment terms?
Standard terms are 50% advance with order, 50% before dispatch. For established customers with regular orders, we offer flexible payment terms. Annual contracts with fixed pricing are available for customers ordering 100+ sets per year.
How does shipping cost factor in?
Shipping within India typically adds ₹200-500 per order (not per set) depending on location and urgency. Delhi NCR deliveries can be arranged same-day for urgent requirements. International shipping is quoted separately based on destination and quantity.
Related Guides
Tooling Standards